Kaihua automotive injection moulds
Kaihua's automotive division designs and builds large injection moulds for vehicle exterior and interior plastic parts and cooling system components. Most moulds are made at the Sanmen plant, which is dedicated to automotive tooling and produces more than 900 moulds a year with over 400 employees on 36,000 m².
Moulds by system
- Exterior: bumpers, grilles, mud guards and other body parts
- Interior: instrument panels, door panels, pillar trims
- Cooling system: fan shrouds, fans, radiator tanks
Kaihua supplies moulds for world-renowned vehicle manufacturers (including McLaren, Tesla and German, French, Japanese and American brands), Chinese OEMs (SAIC, Geely, Great Wall, GAC, BYD), joint ventures (FAW-Volkswagen, Beijing Benz, SAIC-GM, Dongfeng Nissan) and Tier 1 suppliers such as Faurecia, Yanfeng and Magna. The company also hosts the Zhejiang Engineering Research Center for Large-scale Precision Automotive Lightweight Moulds.
- Moulds for bumpers, grilles and mud guards
- Moulds for instrument panels, door panels and pillar trims
- Moulds for fan shrouds, fans and radiator tanks
- References with global OEMs and Tier 1 suppliers
- Lightweight solutions including MuCell microcellular foam moulding
Specifications
- Application
- Exterior, interior and cooling system parts
- Production base
- Sanmen: 36,000 m², 400+ employees
- Annual capacity (Sanmen)
- 900+ moulds
- Quality management
- TS 16949 (since 2007), ISO 9001
- 5-axis CNC machining
- DMG, OKUMA, MAKINO, FIDIA; max. travel 4000 x 2000 x 1100 mm
- EDM
- DAEHAN double- and four-head EDM; max. travel 3000 x 2000 x 1500 mm
- Coordinate measuring (CMM)
- WENZEL, HEXAGON, COORD; max. 2500 x 3300 x 1500 mm
- Spotting press
- up to 500 t
- Mould tryout (injection machines)
- KraussMaffei, Haitian, Yizumi; up to 3300 t, MuCell-ready